Joint Preparation: Cutting, Grinding, Cleaning, Tack Welding
Half the Result is Before the Arc
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About this course
Course contents
6 modules · 27 lessons · 3h 3m
1
Foundations and Safety
Understand why preparation is vital and how to work safely.
- Why Preparation is 90% of Welding
The quality of the final bead depends directly on how you prepared the metal.6 min - Safety First: Required PPE
Protecting eyes, lungs, and skin during cutting and grinding.8 min - Anatomy of a Joint
Learn technical terms: joint edges, root, gap, and bevel.7 min - Overview of Preparation Tools
Get to know the tools you will use: grinder, files, brushes, and squares.7 min
2
Precise Cutting
Obtain pieces of the correct size with clean cuts.
- Choosing the Right Cutting Disc
Difference between cutting and grinding discs for the angle grinder.6 min - Marking and Layout
How to mark metal accurately using a scriber or chalk.6 min - Cutting Technique with an Angle Grinder
Maintaining a straight line and managing sparks safely.8 min - Common Cutting Errors
Avoiding crooked cuts or excessive overheating of the material.6 min - Exercise: 90-Degree Cut
Guided practice in cutting a flat profile perfectly straight.8 min
3
Grinding and Beveling
Shaping the edges to promote weld penetration.
- Removing Cutting Burrs
Eliminating sharp residues after cutting for a clean fit-up.6 min - What is Beveling?
Creating a chamfer on the edges to allow the weld pool to penetrate.7 min - Bevel Angles and Dimensions
Determining the correct angle (usually 30-37 degrees) based on thickness.6 min - Manual Grinding Technique
How to move the grinder to achieve a uniform bevel.7 min - Exercise: Preparing a V-Bevel
Practice creating a chamfer on a thick plate.8 min
4
Metal Cleaning
Eliminating every contaminant that could ruin the weld.
- Enemies of Welding: Rust and Mill Scale
Why the metal must be shiny before starting.6 min - Mechanical Cleaning: Brushes and Flap Discs
Using the right tools to remove oxidation and paint.6 min - Chemical Degreasing
Removing invisible oils and greases with specific solvents.6 min - Exercise: Cleaning Metal to 'White Metal'
Cleaning a 2cm area around the joint until it shines.7 min
5
Tack Welding
Securing pieces in the correct position before final welding.
- The Role of Tack Welding
Maintaining alignment and counteracting thermal deformation.6 min - Alignment and Using Clamps
Locking pieces with squares and clamps before tacking.7 min - How to Perform an Effective Tack Weld
Creating small but penetrating tacks that do not obstruct the final bead.7 min - Tacking Sequence
Where to place tacks to prevent the piece from warping.7 min - Exercise: Tacking a T-Joint
Assembling two pieces at 90 degrees ensuring perpendicularity.8 min
6
Quality Control and AI
Verifying the work and using technology to improve.
- Common Defects Checklist
Visually recognizing excessive gap, misalignment, or residual dirt.7 min - Photographing the Joint for Analysis
How to take clear macro photos to allow the AI to see the details.6 min - Interacting with the AI Assistant
Uploading the photo and interpreting feedback on detected defects.7 min - Post-Feedback Correction
What to do if the AI detects an error: re-grinding or re-tacking.7 min
The Perfect Joint: From Raw Bar to Ready Piece
You will take two pieces of raw metal, cut them to size, create bevels, clean them to a mirror finish, and tack them together while maintaining a 90-degree angle and a constant root gap.
What you'll get
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Certificate of completion
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Lifetime access
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Phone or computer
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14-day refund
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Short & focused
3h 3m of practical content
Certificate of completion
Every course you complete on PickAClass issues a credential like this — original, with its own code, verifiable by URL, and detailed about what was actually demonstrated.
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Frequently asked
What do I need to take this course? +
Just a phone or computer with internet. No installs, no special hardware.
How do I pay? +
By card via Stripe. We don’t store card details — Stripe handles them securely.
Can I get a refund? +
Yes — full refund within 14 days, no questions asked.
How long will I have access? +
Forever. Once you purchase, the course is yours to revisit anytime.
Will I get a certificate? +
Yes. On completion you'll receive a certificate you can add to your LinkedIn profile.
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